Description Industrial Syngas GenSets
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NEW JICHAI Syngas Generator Sets Syngas, also known as synthesis gas, synthetic gas or producer gas, can be produced from a variety of different materials that contain carbon. These can include biomass (wood gas), plastics, coal, municipal waste or similar materials.
Gas engines utilising syngas as a fuel can be configured in a combined heat and power configuration in order to maximise the efficiency of the system.
Syngas generator sets are characteristic of high efficiency, low exhaust temperature, simple operation, easy maintenance and stable running.
With the function of automatic/manual control, electronic speed control, automatic fault monitoring, automatic shut-down and etc, gas generator may even be operated efficiently in long time under poor working conditions.
Power ranges from 350-500KW. High power output, lower emissions, lower life cycle cost(LCC), flexible gas application.
The external components (such as spark plug, mixer, electronic governor,
ignition controller, etc.) all use high-quality products to ensure the quality and reliability of the straw gas machine.
Characteristics of Syngas Generator Set:1) The external components (such as spark plug, mixer, electronic governor, ignition controller, etc.) all use high-quality products to ensure the quality and reliability of the straw gas machine.
In order to improve the sealing performance of the valve work, the intake and exhaust valves are equipped with valve rotation mechanism, which can work at the same time. Reduce the combustion of carbon deposits caused by uneven gas valve leakage.
2) generator sets imported by the brushless excitation of the production of non-polar motor, advanced motor design, high insulation, sensitive and reliable voltage regulator system. The control panel uses the domestic high quality main switch and the controller.
3) The unit set up all kinds of necessary safety protection device. Including speeding, low oil pressure, the machine water temperature high automatic alarm, off the gate, shut down. Oil and water temperature is high, the generator over-current, under-voltage protection; parallel (or grid) units of the reverse power gate, alarm protection. In the control panel with emergency stop button, the unit can be an emergency shutdown failure. Outer leakage of the moving parts are equipped with beautiful and safe protective cover.
4) The control panel is separately set to the floor cabinet structure, the control screen is equipped with the main switch, a variety of display instruments, adjustment knob, unit protection devices and indicators. Can be compartment monitoring the operation of the unit; control unit operating load; adjust unit operating parameters and unit operation.
5) The mixer uses the throat type mixer to increase the starting manifold, extremely easy to start, the automatic double disc voltage control. According to different conditions to adjust the gas mixture to ensure the realization of lean combustion.
Environment condition： The biomass gas generator environment temperature in -20 ℃ ~ + 45 ℃ , relative humidity < 90% (20 ℃),
altitude 1200 m or less environmental conditions can be stable and reliable operation.
Under the standard conditions (atmospheric pressure is 100 kpa, the environment temperature 25 ℃, air relative humidity 30%) can output rated power and continuous operation.
Biomass / Syngas Generator Set competence 
Air-fuel double turbocharged and intercooled system
Constant pressure exhaust system
Independent control for air & fuel
Air-fuel mixture in engine combustion chambers
Thermal efficiency more than 33%
Specific oil consumption ≤ 0.5g/KW·h
Compact structure to save more space
Control PanelThe DSE7310 is an Auto Start Control Module and the DSE7320 is an Auto
Mains (Utility) Failure Control Module suitable for a wide variety of single,
diesel or gas,gen-set applications
Attachment (Optional Parts)
Container canopy Scientific and efficient Special sand-proof waterproof blinds with illumination.
Soundproof Canopy (Super Silent canopy)Containerized Canopy
CHP system (Exhaust Heat Collector)1. The unique spiral winding structure increases the turbulence effect, and the heat exchange capacity per unit area is 3-7 times that of the traditional heat exchanger.
2. High heat transfer coefficient, high heat exchanger heat transfer efficiency, good heat transfer effect, high heat transfer coefficient up to 14000W/m·k, energy saving effect is remarkable.
3. Small size. With only one-tenth of the traditional tube and shell heat exchangers, it takes up less space and reduces infrastructure and installation and maintenance costs.
4. Using a small clearance design to increase the flow rate, the heat exchanger is not easy to foul, and the use and maintenance costs
are low.
5. Advanced design concept, the length of the heat exchange tube is 3-4 times the height of the cylinder, the material stays longer and the
heat transfer is more fully.
6. Spiral-wound elastic tube bundle design can effectively eliminate pipe vibration and stress due to thermal expansion and contraction deformation.
7. Unique 90 degree connection, heat exchangers all participate in heat exchange,
no dead ends and stagnant areas, reduce fluid resistance.
8. Counter-current heat transfer, asymmetric flow design, in the vapor-liquid heat transfer field has other advantages that can not be compared with heat exchangers.
Automatic Paralleling and Gridconnect Control SystemThis system can connect generator sets in parallel or connect the generator set to the grid automatically.
CHP/Cogeneration/CCHP/Trigeneration
Remote Control
PMG Alternator
Oil and Water Heater
High Voltage Alternator 6.3kv and 10.5kv, High Voltage Electrical Control Cells (PT Cabinet
CT Cabinet
High Voltage outgoing cabinet
DC Panel, Groud Resistance Cabinet and low voltage distribution cabinet etc)
Remarks:
Both 50Hz and 60Hz are available.
Special voltages available.
Alternator brand Stamford,Leroy Somer, Marathon are optional.
Controller brand Deepsea, Comap are optional.
Special requirements for Soundproof Canopy, ATS, Parallel & Synchronization Control, CHP and Biogas Pre-treatment Machinery are optional
The data herein can vary depending on individual production
The specification of the Industrial Syngas GenSets
Engine Brand Jichai
Rated Power 400KW and 1200KW
Rated Voltage 400V/230V
Rated Frequency 50Hz/60Hz
Type Open/Silent/Soundproof/Container
Alternator Type Brushless
Brand Stamford, Leroy-Somer, Faraday, Lingyu, etc.
Connection 3-phase, 4-wire
Auto PLC Controller Deepsea, SmartGen, ComAp etc.
Fuel Syngas/biogas
Item Calorific value of gas
Index ≥4000KJ/ m3
Item Total sulfur content
Index ≤200mg/ m3
Item Hydrogen content
Index ≤10 %（Volume percentage）
Item Gas source pressure
Index 10～100kPa
Item Tar content（mg/m3）
Index ≤50
Gas temperature ≤40℃
Input pressure before engine 3~10kP
Pressure change rate ≤1kPa/min
H2≤60%, H2S≤200mg/Nm³, NH3≤20mg/Nm³
Tar≤50mg/Nm³
Degree of Impurity particles≤50 μm
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12 months 
We can produce any quantity of machines for you in the shortest possible time at the lowest price on the market.
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